ERW Pipe Production Line

Mola oa Tlhahiso ea Pipe o kopantsoeng oa ERW ho tloha ho slitting ho ea ho paka
Solid{{0}state HF welding bakeng sa tjheseletsa e tsitsitseng-ea seam output
Ho tlosa lifaha + boholo / ho otlolla bakeng sa geometry e phetoang
Ho ikhethela ho theha FFX / DFT ho theha ka kotloloho ho sekwere
Li-module tsa QA ka boikhethelo: tlhahlobo ea inthaneteng, UT / eddy hajoale, hydrotest
-lisebelisoa tse ngata: carbon/galvanized, HSLA/AHSS, stainless (ka config)
Octal Pipe e tšehetsa moralo + ho laela + koetliso (ho ikhethela)

Romela Inquiry

Selelekela sa Sehlahisoa

ERW Pipe Production Lineke leloala le sa khaotseng le etsang tšepe strip/coil hore e be tube le ho tjheseletsa seam ka ho sebedisatjheseletsa e phahameng- ya kgafetsa e sa kgoneng ho tjheseletsa motlakasebakeng sa tlhahiso e potlakileng, e tsitsitseng ea lipeipi tse nyane{{0}ho{1}}ho isa ho{1}bohareng. Bakeng sa lihlopha tsa ho reka thepa, se bohlokoa ke hore na mohala o ka tšoarellalebelo, mamello, le kamoheloka mor'a ho fana ka-eseng feela ho sebelisa peipi ea demo. HoPipe ea Octal, re lokisa Pipe Production Line e felletseng e le sistimi e tsamaellanang ho tloha ho li-coil prep ho isa tekong le ho qetela, kahoo tlhahiso ke ea nnete ebile e ka phetoa.

Mekhoa e Tloaelehileng ea Tekheniki

Ntho	Mefuta e Tloaelehileng (E ka tloaeleha)
Pipe OD	21.3–660 mm (½″–26″)
Botenya ba Lerako	1.8–16 limilimithara(e ipapisitse le OD & standard)
Lebelo la Mola	Ho fihlela ho120 m/min(boholo{{0}bo itšetlehileng)
HF Welder	200–800 kWHF e tiileng{{0}
Taolo ya Dimensional	± 0.5% OD, ho otlolohaKa tlase ho kapa ho lekana le 1:2000
Bolelele ba Pipe	Fokotsa-ho{1}}bolelele, hangata6–18 m
Litekanyetso	API / ASTM / EN / GB (ka morero)
Likhetho tsa ho Leka	Eddy current / UT + hydrotest (joalokaha ho hlokahala, ho fihlela ho500 barbokhoni bo tloaelehileng)

ERW Mill Options (Litlhophiso tse ka Sehloohong tseo re li Fanang)

Mofuta oa Mill	Molemo ka ho fetisisa Bakeng sa	Seo re se Ntlafatsang (Seo re se tsepamisitseng maikutlo)	Sehlahisoa se Tloaelehileng / Fesetere ea Boholo
Holimo-Precision ERW Tube Mill (HG Series)	Pipe e tloaelehileng, tube ea mochini, tube ea sebopeho, li-tubing tsa likoloi	Ho theha khokahano sebakeng sa weld, fensetere e tsitsitseng ea HF welding, ho pheta-pheta ha boholo	Mohlala oa letoto la OD:Φ8–50.8 / Φ19–115 / Φ48–273
ERW API Oil & Gas Line Pipe Mill	API line pipe / oli & gase project	Seam consistency + scope ea kamohelo (NDT/hydrotest modules e hlophisitsoeng ho latela spec)	Project{{0}e thehiloeng fensetereng ea OD/WT (API-e tsepamisitsoe)
DFT Direct Forming to Square Line (LW Series)	Likarolo tse sekoere/makhutlo a khutlonnetsepa (HSS)	Bokhoni ba ho theha ka kotloloho, taolo ea sebopeho / sekhutlo, leano la ho fana ka boholo bo potlakileng	Letoto la boholo ba mohlala:40×40–100×100 / 120×120–200×200 / 250×250–500×500
FFX Ho theha ERW Tube Mill (e kenyelitsoe)	Tlhahiso e pharaletseng-, e fetohang khafetsa	Boholo-bo sebetsang hantle, bo fokotsehileng{1}seta ho itšetleha, leano la phetoho e potlakileng	E hlophisitsoe ke mefuta ea OD + motsoako oa lihlahisoa (maano a pota-potileng + a moralo)
Stainless Steel Tube Production Line (HGB) (e kenyelitsoe)	Tlhahiso ea li-tubing tsa tšepe e sa hloekang	Ho tsitsisa ha ts'ebetso bakeng sa taolo e sa tsitsang, e tsitsitseng ea seam / ea ho qetela, ho itokisetsa ho sebetsana le ho theoha ha metsi	Stainless tube line (projeke{{0}e thehiloeng ho OD/WT)

ERW high-precision welded pipe unit-octal pipe storage feed octal pipe

feed clamping octal pipe ERW API oil and gas welded pipe unit octal pipe

Phallo ea Ts'ebetso ea Pipe ea ERW

erw_process_flow_recolor_octalpipe

How Octal Pipe Engineers an ERW Tube Mill Line

Mohala oa ERW o shebahala o le bonolo pampiring: khoele → ho etsa → HF welding → boholo → sehiloeng-. Limeleng tsa 'nete, mathata ao bareki ba tobanang le 'ona a sebetsa haholoanyane:

liphetoho tsa khoele li baka ho emisa le ho hoholeha ha paramethara
mathoko a hlobolisa 'me ho etsa tlhophiso ho theha maqeba a patiloeng
weld seam e shebahala e lokile, empa kamohelo e hloleha hamorao
boholo le ho seha{0}}ha li tsamaellane le lebelo la leloala, kahoo tlhahiso ea theoha

Ke ka lebaka leo Octal Pipe e qapang mohala oa leloala la ERW e le ketane e ts'oanang, e nang le seteishene se seng le se seng se boholo ho ts'ehetsa fensetere ea hau ea OD/botenya, motsoako oa sehlahisoa, le phallo ea ho amohela mosebetsi:

Koala-ho-ho lokisa(slitting + leveling + accumulator + strip joining) ho boloka phepo e tsitsitse le ho fokotsa marotholi a lebelo.
Khetho ea leano la ho theha(sebopeho se tloaelehileng,FFX, kapaDFT) ho ipapisitse le hore na ntho e tlang pele bophelong ba hau ke boholo bo pharaletseng, liphetoho tse potlakileng, kapa tlhahiso ea li-square/rectangular tube.
Tile-state HF induction weldinge hlophisitsoe ho potoloha fensetere ea hau ea botenya le lebelo la sepheo, kahoo ha ua tlameha ho fokotsa lebelo ho boloka seam.
Ho tlosoa ha lifaha + ho pholisa + ho tloaeleha ha marang-rang ka boikhetheloho laola ho phethoa ha seam le ho tšehetsa litlhoko tse thata tsa morero.
Boholo le ho otlollaE lokiselitsoe ho bopa geometry ka lebelo le reriloeng, eseng feela ka-teko e tlase.
Fokotsa-ho{1}}bolelele le qetellong(flying cut-likhetho tsa ho qetela, ho paka/ho paka) e etselitsoe ho tsamaisana le litlhoko tsa 'nete tsa thomello.

Ho nolofatsa theko ea thepa, re boetse re hlalosa mokhoa oa ho qotsa ka mokhoa o hlakileng, oa qotso-ka mokhoa o loketseng oa skoupo-hore u tsebe se kenyellelitsoeng, seo u ka se khethang, le se amang kamohelo ka kotloloho.

erw_process_flow_recolor_octalblue

Thepa e ka Sehloohong (Tlhahiso e Tloaelehileng)

1. Slitting Line (coil-ho{2}ho lokisa)

Octal Pipe e fana ka karolo ea ho seha joalo ka "weld-boleng" e ka pele-eseng feela likhoele tse sehang. Re tsepamisitse maikutlo ho tsitsipano ea bophara ba strip le taolo ea maemo a bohale, hobane botsitso ba seam ba ERW bo qala mona. Sebopeho se tloaelehileng se kenyelletsa koloi ea li-coil/uncoiler, hlooho e petsohang, taolo ea tsitsipano, ho phunya likhechana, le likhetho tsa ho khutlisetsa morao/ho hula. Bakeng sa merero e nang le litlhokahalo tse matla tsa ho amoheloa, re ka etsa litlhophiso tsa-conditioning ho fokotsa mathata a amanang le seam-le ho ntlafatsa ho sebetsa hantle.

2. Uncoiler + Leveling + Shear & Welder + Accumulator

Re rala karolo ena ho bolokaphepelo e tsoelang pelee tsitsitse, hobane ho emisa khafetsa ke hona ho bakang hore litekanyetso tsa HF tsa welding li hoholehe tlhahisong ea 'nete. Sephutheloana se hlophisitsoe joalo ka sete e tsamaellanang: ho phutholoha ka tsitsipano e tsitsitseng, boemo ba ho bata, ho kuta & welder bakeng sa ho kopanya strip, le accumulator e boholo ba moralo oa lebelo la hau. Boleng bo sebetsang bakeng sa bareki bo bonolo: morethetho o tsitsitseng oa mela, liphoso tse fokolang tsa ho qala/ho emisa, le tsela e potlakileng-ho fihlela tlhahiso e tsitsitseng.

3. Forming Mill (roll{1}}ea theha{2}}seam round profile)

Octal Pipe e hlophisa leloala la ho etsa ho potolohaVee geometry botsitsosebakeng sa weld-ke moo maloala a lahleheloang ke chai a khutsitse. Ho ipapisitse le motsoako oa sehlahisoa sa hau, re ka fana ka likhetho tse tloaelehileng tsa ho theha kapa ra kopanya tse kang FFX/DFT (ha tlhahiso ea lisekoere/rectangular kapa phetoho ea phetoho e le eona ntho e tlang pele). Moralo oa roll set, tatellano ea lipallo, le taolo ea ho tsamaisana li lokiselitsoe ho ts'oara tekano le ho fokotsa "ho se lumellane ho patiloeng" hoo hamorao e bang tokiso ea weld.

4. Solid-state HF Welder (HF induction welding)

Re sebelisatjheseletsa e tiileng{{0}state HFjoalo ka tharollo ea mantlha ea welding, e hlophisitsoeng ke fensetere ea hau ea OD / botenya le lebelo la sepheo. Seo re se ntlafalitseng ha se khetho ea motlakase feela, empa ke sephutheloana se felletseng sa tjheseletsa: taolo ea mocheso, tataiso/ho thibela, le boitšoaro ba ho pepeta sebakeng sa weld{1}e le hore u tsebe ho matha ka lebelo ntle le ho fokotsa ho tsitsa ha seam. Haeba projeke ea hau e e hloka, re ka eketsa lintlha tsa tlhahlobo ea weld tse thusang sehlopha sa hau ho rarolla bothata ka potlako nakong ea ts'ebetso.

5. Ho tlosoa ha Lifaha ka hare le ka ntle + Ho pholile

Taolo ea lifaha ke moo "e shebahalang E LOKILE" e fetoha "kamohelo-e loketseng." Octal Pipe e kopanya scarfing ea ka hare / kantle e hokahaneng le karolo ea welding, hammoho le sebaka sa ho pholisa se laoloang ho tsitsisa boholo ba noka. Sena se fokotsa mosebetsi o mongata oa ho sila le ho boloka ID/OD e lula e tsitsitse{3}}haholo-holo ha bareki ba tsotella litekanyo tse tlase tsa metsi, lilae, kapa litlhokahalo tse thata.

6. Sizing Mill (taolo ea mamello + bokhoni ba sebopeho)

Octal Pipe e hlophisa boholo ho fihlela geometry e ka phetoangka lebelo la tlhahiso, eseng feela ka lebelo le fokolang la teko. Karolo ea boholo e ka etsoa bakeng sa phala e chitja, 'me (ka ho sebelisa lisebelisoa / ho seta) mekhoa ea tlhahiso ea li-square/rectangular tube ha ho hlokahala. Re boetse re etsa boholo ba seteishene sena ho tsamaisana le lebelo la ho etsa tjheseletso, e le hore se se fetohe "ho khutsa" ho fokotsang tšebetso ea 'nete.

7. Flying Cut-koala (khaola-ho{3}}bolelele ka lebelo la mohala)

Octal Pipe e fana ka litharollo tse lokiselitsoeng ho ea motswako oa sehlahisoa sa hau le khetho ea semela, ho kenyeletsoa le mefuta ea sakha e fofang e batang le mefuta e meng ea ho seha ha ho fofa{1}}hot flying cut{1}}. Ntho ea bohlokoa ke taolo ea bolelele le khokahano e tsitsitseng ka lebelo la mohala-hore o tsebe ho ts'oara sehiloeng ka nepo ntle le ho liehisa leloala. Ena ke e 'ngoe ea liteishene tse amang ka kotloloho ts'ebetso ea likepe le ts'ebetso e tlase.

8. Matha-Tsela ea Tafole + Stacking & Packing Solution

Re nka ho felloa ke matla{{0}le ho paka e le karolo ea tlhahiso, eseng ho nahana ka morao. Re ka fana ka-litafole, phetisetso/pokello, ho bokella, ho kopanya/ho paka, le ho kopanya tšebetso ea ho tšoaea. Sena se fokotsa khatello ea basebetsi, se ntlafatsa tšebetso ea thomello, 'me se etsa hore tsamaiso ea jarete e be boreleli-haholo-holo{{5}litsila tse hlahisang thepa e ngata.

Optional Technology	Seo e se Thusang
Khetho ea ho etsa FFX	E fokotsa li-roll le ho ntlafatsa boholo ba-bosebetsi ba mefuta
Khetho ea Direct Forming to Square (DFT).	Ho molemo ho shebana le li-square/rectangular tube focus
Fetola sistimi e potlakileng{{0}	E fokotsa nako ea phetoho, e ntlafatsa KPI ea nako
Ho pakela ka boiketsetso	E fokotsa mosebetsi, e ntlafatsa ts'ebetso ea likepe

Tlhophiso e ikhethileng ea ERW Pipe Equipment

Mona ke moo "ERW mill" e fetohangproject-fit production system{{0}karolo eo bareki ba e utloang ka nako, tlhahiso, le lebelo la ho amohela.

Coil Prep E Thibelang Welding Drift

Re etelletsa pele botsitso ba li-coil prep (ho nepahala ha slitting, leveling, accumulator capacity, strip joining trust). Ho ema ho fokolang ho bolela hore liparamente tsa hau tsa HF li lula li tsitsitse, 'me mohala o fihla tlhahiso e tsitsitseng ka potlako.

Ho Etsa Hore ho na le Telano ea Moeli

Sebopeho se lokiselitsoe ho sireletsa tekano ea moeli pele ho sebaka sa weld{0}hobane ho se tsamaisane hantle ho eketsa sekhahla sa tokiso. Ho ipapisitse le boholo ba hau le motsoako oa sehlahisoa, re khothaletsa ho theha sebopeho se tloaelehileng,FFX, kapaDFTho tsamaisana le phetoho ea hau le leano la sehlahisoa.

HF Welding e Lokiselitsoe Fensetere ea Botenya ba Hao

Re khethamatla a{{0}a boemo bo phahameng ba HF'me u hlophise karolo ea ho cheselletsa (ho kenyeletsoa le ho thibela / ho laola le mokhoa oa ho pepeta) ho tsamaisana le fensetere ea hau ea OD/botenya-hore o seke oa tlameha ho tela lebelo ho boloka boleng ba seam.

Ho Tlosa Lifaha + Ho Tloaeleha Moo ho Hlokahalang

Ho roala lifaha le boikhetheloInthaneteng induction normalizingthusa ho boloka OD/ID pheletso e ts'oana le ho ts'ehetsa litlhoko tse thata tsa ho amoheloa. Ena ke e 'ngoe ea litsela tse potlakileng tsa ho fokotsa ho sila / ho sebetsa bocha tlhahisong ea' nete.

Litebello tsa ho Mamella, ho otlolla, le ho Lekanyetsoa

Boholo le ho otlolla li lokiselitsoe ho otla lipheo tse amohelehang tsa ho amohela (ho mamellana le OD, ho otloloha, le taolo ea sebopeho). Sepheo ha se "tlama pampiring," empa se ka phetoa ka lebelo le reriloeng le kemiso ea ho fetoha.

Li-modules tsa ho Amohela Ntle ho ho bolaea

NDT le mekhoa ea ho etsa liteko (eddy current, UT, hydrotest) li khethoa ho ea ka maemo a hau a tloaelehileng le boemo ba kamohelo ea bareki{{0}ebe li nyallana le lebelo la mela e le hore QA e se ke ea fetoha seteishene se senyang bokhoni boo u bo entseng.

Lihlahisoa le Lisebelisoa tse Tloaelehileng

Kopo	Seo Bareki ba se Hlokomelang	Kamoo re Behang Tharollo ea Rōna Joang
Pipe ea tšepe ea Mohaho / Likarolo tse Sekoti	Geometry e pheta-pheta (sebopeho, ho otloloha, boholo bo sa fetoheng)	Ho theha + siling setup ho tšoara sebopeho ka lebelo la tlhahiso; e hlophisehang bakeng sa maano a ho pota-pota le a sebopeho; likhetho tsa phetoho e potlakileng bakeng sa li-SKU tse ngata
Li-Tubing tsa Likoloi (HSLA / AHSS)	Ts'ebetso e tsitsitseng ho-matla a holimo (fensetere e tšesaane ea ho bopa/ho cheseletsa)	Tsepamisa maikutlo ho theheng botsitso, taolo ea ho kenya mocheso oa weld, taolo ea lifaha, ho tsitsa ha boholo ho sebetsa khafetsa.
Pipe ea Conduit (Galvanized / Carbon Steel)	Lebelo, taolo ea bolelele bo tsitsitseng, ho qeta ho hloekisa	Sehiloeng se ka tšeptjoang-ho-bolelele, ho paka/ho tšoara ka mokhoa o tsitsitseng, ho thaepa{2}}ho qeta ho phalla ha thepa/ho kenya thepa hantle.

ERW structural steel pipe and hollow sections production output ERW automotive tubing for HSLA and AHSS applications ERW conduit pipe (galvanizedcarbon steel) finished pipe stacking for shipment

Ikopanye hona joale

LBH

Q1: Phapano ke efe lipakeng tsa FFX le DFT leloaleng la ERW?

A: FFX e kaonefatsa boholo-e sebetsang hantle 'me e fokotsa ho itšetleha ka-sete; DFT e ntlafalitsoe bakeng sa tlhahiso e tobileng ea li-square/rectangular tube.

Q2: Ke boholo bofe bo ka koahelang leloala la tube ea ERW?

A: Fesetere ea OD le botenya li ka etsoa ka mokhoa o ikhethileng 'me li ipapisitse le ho theha, matla a HF, boholo, le maemo a hau a sepheo.

Q3: Ke lintlha life tse hlokahalang bakeng sa khotheishene le moralo?

A: Fensetere ea OD/WT, motsoako oa lihlahisoa (ho pota/sekwere/rect), maemo a shebiloeng, sebaka sa tlhahlobo se hlokahalang, moralo oa bokhoni, le moralo oa lithupelo.